Hydrodynamics of Pumps
HYDRODYNAMICS
OF PUMPS
by
Christopher Earls
Brennen
OPEN
© Concepts NREC
1994
Also available as a bound book from Concepts NREC, White River
Junction, VT
Published in 1994 by Concepts NREC and Oxford University
Press
ISBN 0-933283-07-5 (Concepts NREC)
ISBN 0-19-856442-2 (Oxford University Press)
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Contents - Hydrodynamics of Pumps
HYDRODYNAMICS OF PUMPS
by
Christopher Earls Brennen
© Concepts NREC 1994
Preface
Nomenclature
CHAPTER 1.
INTRODUCTION
1.1
Subject
1.2
Cavitation
1.3
Unsteady Flows
1.4
Trends in Hydraulic Turbomachinery
1.5
Book Structure
References
CHAPTER 2.
BASIC PRINCIPLES
2.1
Geometric Notation
2.2
Cascades
2.3
Flow Notation
2.4
Specific Speed
2.5
Pump Geometries
2.6
Energy Balance
2.7
Idealized Noncavitating Pump Performance
2.8
Several Specific Impellers and Pumps
References
CHAPTER 3.
TWO-DIMENSIONAL PERFORMANCE
ANALYSIS
3.1
Introduction
3.2
Linear Cascade Analyses
3.3
Deviation Angle
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Contents - Hydrodynamics of Pumps
3.4
Viscous Effects in Linear Cascades
3.5
Radial Cascade Analyses
3.6
Viscous Effects in Radial Flows
References
CHAPTER 4.
OTHER FLOW FEATURES
4.1
Introduction
4.2
Three-dimensional Flow Effects
4.3
Radial Equilibrium Solution: an Example
4.4
Discharge Flow Management
4.5
Prerotation
4.6
Other Secondary Flows
References
CHAPTER 5.
CAVITATION PARAMETERS AND INCEPTION
5.1
Introduction
5.2
Cavitation Parameters
5.3
Cavitation Inception
5.4
Scaling of Cavitation Inception
5.5
Pump Performance
5.6
Types of Impeller Cavitation
5.7
Cavitation Inception Data
References
CHAPTER 6.
BUBBLE DYNAMICS, DAMAGE AND NOISE
6.1
Introduction
6.2
Cavitation Bubble Dynamics
6.3
Cavitation Damage
6.4
Mechanism of Cavitation Damage
6.5
Cavitation Noise
References
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Contents - Hydrodynamics of Pumps
CHAPTER 7.
CAVITATION AND PUMP PERFORMANCE
7.1
Introduction
7.2
Typical Pump Performance Data
7.3
Inducer Designs
7.4
Inducer Performance
7.5
Effects of Inducer Geometry
7.6
Analyses of Cavitation in Pumps
7.7
Thermal Effect on Pump Performance
7.8
Free Streamline Methods
7.9
Supercavitating Cascades
7.10
Partially Cavitating Cascades
7.11
Cavitation Performance Correlations
References
CHAPTER 8.
PUMP VIBRATION
8.1
Introduction
8.2
Frequencies of Oscillation
8.3
Unsteady Flows
8.4
Rotating Stall
8.5
Rotating Cavitation
8.6
Surge
8.7
Auto-oscillation
8.8
Rotor-Stator Interaction: Flow Patterns
8.9
Rotor-Stator Interaction: Forces
8.10
Developed Cavity Oscillation
8.11
Acoustic Resonances
8.12
Blade Flutter
8.13
POGO Instabilities
References
CHAPTER 9.
UNSTEADY FLOW IN HYDRAULIC SYSTEMS
9.1
Introduction
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9.2
Time Domain Methods
9.3
Wave Propagation in Ducts
9.4
Method of Characteristics
9.5
Frequency Domain Methods
9.6
Order of the System
9.7
Transfer matrices
9.8
Distributed Systems
9.9
Combinations of Transfer Matrices
9.10
Properties of Transfer Matrices
9.11
Some Simple Transfer Matrices
9.12
Fluctuation Energy Flux
9.13
Non-cavitating Pumps
9.14
Cavitating Inducers
9.15
System with Rigid Body Vibration
References
CHAPTER 10.
RADIAL AND ROTORDYNAMIC FORCES
10.1
Introduction
10.2
Notation
10.3
Hydrodynamic Bearings and Seals
10.4
Bearings at Low Reynolds Numbers
10.5
Annulus at High Reynolds Numbers
10.6
Squeeze Film Dampers
10.7
Turbulent Annular Seals
10.8
Labyrinth Seals
10.9
Blade Tip Rotordynamic Effects
10.10
Steady Radial Forces
10.11
Effect of Cavitation
10.12
Centrifugal Pumps
10.13
Moments and Lines of Action
10.14
Axial Flow Inducers
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References
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Preface - Hydrodynamics of Pumps - Christopher E. Brennen
HYDRODYNAMICS OF PUMPS
by
Christopher Earls Brennen
© Concepts NREC 1994
Preface to the original hardback edition
This book is intended as a combination of a reference for pump experts, and a monograph
for advanced students interested in some of the basic problems associated with pumps. It
is dedicated to my friend and colleague Allan Acosta, with whom it has been my pleasure
and privilege to work for many years.
But this book has other roots as well. It began as a series of notes prepared for a short
course presented by Concepts ETI, Inc., and presided over by another valued colleague,
David Japikse, the president of Concepts ETI, Inc. Another friend, Yoshi Tsujimoto, read
early versions of the manuscript, and made many valuable suggestions. My thanks to all
my other friends in turbomachinery research and the pump industry with whom it was my
pleasure to be associated, including Dara Childs, Paul Cooper, Nick Cumpsty, Jules
Dussourd, Tony Eastland, Arpad Fay, Jim Fenwick, S. Gopalakrishnan, Ed Greitzer,
Loren Gross, Gene Jackson, Terry Jones, Kenjiro Kamijo, Kiyoshi Minemura, Bill
Morgan, Hideo Ohashi, Sheldon Rubin, Peter Runstadler, Ed Ruth, Bruno Schiavello,
Helmut Siekmann, Henry Stinson, Walt Swift and a host of others. Moreover, it was a
privilege to have worked on turbomachinery problems with a group of talented students at
the California Institute of Technology including Sheung-Lip Ng, David Braisted, Javier
Del Valle, Greg Hoffman, Curtis Meissner, Edmund Lo, Belgacem Jery, Dimitri Chamieh,
Douglas Adkins, Norbert Arndt, Ronald Franz, Mike Karyeaclis, Rusty Miskovish,
Abhijit Bhattacharyya, Adiel Guinzburg and Joseph Sivo.
Finally, none of this would have been possible without Doreen's encouragement, love, and
companionship and that debt is beyond words.
Christopher Earls Brennen, California Institute of Technology.
July 1994
Preface to the Japanese translation
by Yoshinobu Tsujimoto
published by Osaka University Press
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Preface - Hydrodynamics of Pumps - Christopher E. Brennen
I am greatly honored that Prof. Yoshi Tsujimoto has chosen to prepare this Japanese
translation of ``Hydrodynamics of Pumps'' for he is a gentleman and a scholar who has my
greatest admiration. Ever since we first met some 20 years ago, Yoshi and I have enjoyed
a very valuable exchange of ideas and developed a deep mutual respect. Indeed, his
feedback was very important to me during the preparation of the original English edition.
Consequently, I am in the enviable position of knowing, with confidence, that this
Japanese edition will be an
improvement
on the original.
It also seems appropriate in this preface to acknowledge the major contributions which
Japanese scientists and engineers have made to our current understanding of the
hydrodynamics of pumps. In the modern era, we are all guided by the multitude of
seminal ideas of Hideo Ohashi and I would like to express my deep graditude and respect
to Professor Ohashi for the help he has given to so many younger engineers throughout
the world. Many other Japanese pump researchers have had an important influence on my
thinking and I would like to acknowledge, in particular, the help and inspiration given by
Kenjiro Kamijo, Kiyoshi Minemura, Okitsugu Furuya, Hiroharu Kato, Jun-ichi
Kurokawa, among others.
Finally I would like to express my gratitude to Concepts ETI, Inc., to Oxford University
Press and to Osaka University Press for their help in bringing the idea of this translation to
reality.
Christopher Earls Brennen, Pasadena, Calif.
August 1997
Preface to the Internet edition
Though my conversion of "Hydrodynamics of Pumps" from the hardback book to HTML
is rough in places, I am so convinced of the promise of the internet that I am pleased to
offer this edition freely to those who wish to use it. This new medium clearly presents
some advantages and some disadvantages. The opportunity to incorporate as many color
photographs as I wish (and perhaps even some movies) is a great advantage and one that I
intend to use in future modifications. Another advantage is the ability to continually
correct the manuscript though I will not undertake the daunting task of trying to keep it up
to date. A disadvantage is the severe limitation in HTML on the use of mathematical
symbols. I have only solved this problem rather crudely and apologize for this roughness
in the manuscript.
In addition to those whom I thanked earlier, I would like to express my thanks to my
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academic home, the California Institute of Technology, for the help in providing me the
facilities to effect this conversion and to Concepts NREC for their permission to place this
entire book on the internet.
Christopher Earls Brennen, Pasadena, Calif.
Oct.2003
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Nomenclature - Hydrodynamics of Pumps - Christopher E. Brennen
HYDRODYNAMICS OF PUMPS
by
Christopher Earls Brennen
© Concepts NREC 1994
Nomenclature
ROMAN LETTERS
a
Pipe radius
A
Cross-sectional area
A
ijk
Coefficients of pump dynamic characteristics
[A]
Rotordynamic force matrix
Ar
Cross-sectional area ratio
B
Breadth of passage or flow
[B]
Rotordynamic moment matrix
c
Chord of the blade or foil
c
Speed of sound
c
Rotordynamic coefficient: cross-coupled damping
c
b
Interblade spacing
c
PL
Specific heat of liquid
C
Compliance
C
Rotordynamic coefficient: direct damping
C
D
Drag coefficient
C
L
Lift coefficient
C
p
Coefficient of pressure
C
pmin
Minimum coefficient of pressure
d
Ratio of blade thickness to blade spacing
D
Impeller diameter or typical flow dimension
Df
Diffusion factor
D
T
Determinant of transfer matrix [
T
]
e
Specific internal energy
E
Energy flux
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E
Young's modulus
f
Friction coefficient
F
Force
g
Acceleration due to gravity
g
s
Component of
g
in the
s
direction
h
Specific enthalpy
h
Blade tip spacing
h
p
Pitch of a helix
h
T
Total specific enthalpy
h*
Piezometric head
H
Total head rise
H(s,
θ
,t)
Clearance geometry
I
Acoustic impulse
I,J
Integers such that
ω
/
Ω
=I/J
I
P
Pump impedance
j
Square root of
-1
k
Rotordynamic coefficient: cross-coupled stiffness
k
L
Thermal conductivity of the liquid
K
Rotordynamic coefficient: direct stiffness
K
G
Gas constant
Pipe length or distance to measuring point
L
Lift
L
Inertance
L
Axial length
Latent heat
m
Mass flow rate
m
Rotordynamic coefficient: cross-coupled added mass
m
G
Mass of gas in bubble
m
D
Constant related to the drag coefficient
m
L
Constant related to the lift coefficient
M
Moment
M
Mach number,
u/c
M
Rotordynamic coefficient: direct added mass
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n
Coordinate measured normal to a surface
N
Specific speed
N(R
N
)
Cavitation nuclei number density distribution function
NPSP
Net positive suction pressure
NPSE
Net positive suction energy
NPSH
Net positive suction head
p
Pressure
p
A
Radiated acoustic pressure
p
T
Total pressure
p
G
Partial pressure of gas
p
S
Sound pressure level
p
V
Vapor pressure
P
Power
Vector of fluctuating quantities
Q
Volume flow rate (or heat)
Rate of heat addition
r
Radial coordinate in turbomachine
R
Radial dimension in turbomachine
R
Bubble radius
R
Resistance
R
N
Cavitation nucleus radius
Re
Reynolds number
s
Coordinate measured in the direction of flow
s
Solidity
Surface tension of the saturated vapor/liquid interface
S
Suction specific speed
S
i
Inception suction specific speed
S
a
Fractional head loss suction specific speed
S
b
Breakdown suction specific speed
Sf
Slip factor
t
Time
T
Temperature or torque
T
ij
Transfer matrix elements
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Nomenclature - Hydrodynamics of Pumps - Christopher E. Brennen
[T]
Transfer matrix based on
,
[T*]
Transfer matrix based on
,
[TP]
Pump transfer matrix
[TS]
System transfer matrix
u
Velocity in the
s
or
x
directions
u
i
Velocity vector
U
Fluid velocity
U
∞
Velocity of upstream uniform flow
v
Fluid velocity in non-rotating frame
V
Volume or fluid velocity
w
Fluid velocity in rotating frame
Rate of work done on the fluid
z
Elevation
Z
CF
Common factor of
Z
R
and
Z
S
Z
R
Number of rotor blades
Z
S
Number of stator blades
GREEK LETTERS
α
Angle of incidence
α
L
Thermal diffusivity of liquid
β
Angle of relative velocity vector
β
b
Blade angle relative to cross-plane
γ
n
Wave propagation speed
Γ
Geometric constant
δ
Deviation angle at flow discharge
δ
Clearance
ε
Eccentricity
ε
Angle of turn
η
Efficiency
θ
Angular coordinate
θ
c
Camber angle
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θ
*
Momentum thickness of a blade wake
Θ
Thermal term in the Rayleigh-Plesset equation
Inclination of discharge flow to the axis of rotation
κ
Bulk modulus of the liquid
Dynamic viscosity
ν
Kinematic viscosity
ρ
Density of fluid
σ
Cavitation number
σ
i
Cavitation inception number
σ
a
Fractional head loss cavitation number
σ
b
Breakdown cavitation number
σ
c
Choked cavitation number
σ
TH
Thoma cavitation factor
Σ
Thermal parameter for bubble growth
Σ
{1,2,3}
Geometric constants
τ
Blade thickness
φ
Flow coefficient
ψ
Head coefficient
ψ
0
Head Coefficient at zero flow
ω
Radian frequency of whirl motion or other
excitation
ω
P
Bubble natural frequency
Ω
Radian frequency of shaft rotation
SUBSCRIPTS
On any variable,
Q
:
Q
o
Initial value, upstream value or reservoir value
Q
1
Value at inlet
Q
2
Value at discharge
Q
a
Component in the axial direction
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Nomenclature - Hydrodynamics of Pumps - Christopher E. Brennen
Q
b
Pertaining to the blade
Q
∞
Value far from the bubble or in the upstream flow
Q
B
Value in the bubble
Q
C
Critical value
Q
D
Design value
Q
E
Equilibrium value
Q
G
Value for the gas
Q
H1
Value at the inlet hub
Q
H2
Value at the discharge hub
Q
i
Components of vector
Q
Q
i
Pertaining to a section,
i
, of the hydraulic system
Q
L
Saturated liquid value
Q
m
Meridional component
Q
M
Mean or maximum value
Q
N
Nominal conditions or pertaining to nuclei
Q
n
,
Q
t
Components normal and tangential to whirl orbit
Q
P
Pertaining to the pump
Q
r
Component in the radial direction
Q
s
Component in the
s
direction
Q
T1
Value at the inlet tip
Q
T2
Value at the discharge tip
Q
V
Saturated vapor value
Q
x
Component in the
x
direction
Q
y
Component in the
y
direction
Q
θ
Component in the circumferential (or
θ
) direction
SUPERSCRIPTS AND OTHER QUALIFIERS
On any variable,
Q
:
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Mean value of
Q
or complex conjugate of
Q
Complex amplitude of oscillating
Q
Time derivative of
Q
Second time derivative of
Q
Q*
Rotordynamics: denotes dimensional
Q
Re
{Q}
Real part of
Q
Im
{Q}
Imaginary part of
Q
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Chapter 1 - Hydrodynamics of Pumps - Christopher E. Brennen
HYDRODYNAMICS OF PUMPS
by
Christopher Earls Brennen
© Concepts NREC 1994
CHAPTER 1.
INTRODUCTION
1.1 SUBJECT
The subject of this monograph is the fluid dynamics of liquid turbomachines, particularly
pumps. Rather than attempt a general treatise on turbomachines, we shall focus attention
on those special problems and design issues associated with the flow of liquid through a
rotating machine. There are two characteristics of a liquid that lead to these special
problems, and cause a significantly different set of concerns than would occur in, say, a
gas turbine. These are the potential for cavitation and the high density of liquids that
enhances the possibility of damaging unsteady flows and forces.
1.2 CAVITATION
The word cavitation refers to the formation of vapor bubbles in regions of low pressure
within the flow field of a liquid. In some respects, cavitation is similar to boiling, except
that the latter is generally considered to occur as a result of an increase of temperature
rather than a decrease of pressure. This difference in the direction of the state change in
the phase diagram is more significant than might, at first sight, be imagined. It is virtually
impossible to cause any rapid uniform change in temperature throughout a finite volume
of liquid. Rather, temperature change most often occurs by heat transfer through a solid
boundary. Hence, the details of the boiling process generally embrace the detailed
interaction of vapor bubbles with a solid surface, and the thermal boundary layer on that
surface. On the other hand, a rapid, uniform change in pressure in a liquid is
commonplace and, therefore, the details of the cavitation process may differ considerably
from those that occur in boiling. Much more detail on the process of cavitation is included
in later sections.
It is sufficient at this juncture to observe that cavitation is generally a malevolent process,
and that the deleterious consequences can be divided into three categories. First, cavitation
can cause damage to the material surfaces close to the area where the bubbles collapse
when they are convected into regions of higher pressure. Cavitation damage can be very
expensive, and very difficult to eliminate. For most designers of hydraulic machinery, it is
the preeminent problem associated with cavitation. Frequently, one begins with the
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objective of eliminating cavitation completely. However, there are many circumstances in
which this proves to be impossible, and the effort must be redirected into minimizing the
adverse consequences of the phenomenon.
The second adverse effect of cavitation is that the performance of the pump, or other
hydraulic device, may be significantly degraded. In the case of pumps, there is generally a
level of inlet pressure at which the performance will decline dramatically, a phenomenon
termed cavitation breakdown. This adverse effect has naturally given rise to changes in
the design of a pump so as to minimize the degradation of the performance; or, to put it
another way, to optimize the performance in the presence of cavitation. One such design
modification is the addition of a cavitating inducer upstream of the inlet to a centrifugal or
mixed flow pump impeller. Another example is manifest in the blade profiles used for
supercavitating propellers. These supercavitating hydrofoil sections have a sharp leading
edge, and are shaped like curved wedges with a thick, blunt trailing edge.
The third adverse effect of cavitation is less well known, and is a consequence of the fact
that cavitation affects not only the steady state fluid flow, but also the unsteady or
dynamic response of the flow. This change in the dynamic performance leads to
instabilities in the flow that do not occur in the absence of cavitation. Examples of these
instabilities are ``rotating cavitation," which is somewhat similar to the phenomenon of
rotating stall in a compressor, and ``auto-oscillation," which is somewhat similar to
compressor surge. These instabilities can give rise to oscillating flow rates and pressures
that can threaten the structural integrity of the pump or its inlet or discharge ducts. While a
complete classification of the various types of unsteady flow arising from cavitation has
yet to be constructed, we can, nevertheless, identify a number of specific types of
instability, and these are reviewed in later chapters of this monograph.
1.3 UNSTEADY FLOWS
While it is true that cavitation introduces a special set of fluid-structure interaction issues,
it is also true that there are many such unsteady flow problems which can arise even in the
absence of cavitation. One reason these issues may be more critical in a liquid
turbomachine is that the large density of a liquid implies much larger fluid dynamic
forces. Typically, fluid dynamic forces scale like
ρΩ
2
D
4
where
ρ
is the fluid density, and
Ω
and
D
are the typical frequency of rotation and the typical length, such as the span or
chord of the impeller blades or the diameter of the impeller. These forces are applied to
blades whose typical thickness is denoted by
τ
. It follows that the typical structural
stresses in the blades are given by
ρΩ
2
D
4
/
τ
2
, and, to minimize structural problems, this
quantity will have an upper bound which will depend on the material. Clearly this limit
will be more stringent when the density of the fluid is larger. In many pumps and liquid
turbines it requires thicker blades (larger
τ
) than would be advisable from a purely
hydrodynamic point of view.
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This monograph presents a number of different unsteady flow problems that are of
concern in the design of hydraulic pumps and turbines. For example, when a rotor blade
passes through the wake of a stator blade (or vice versa), it will encounter an unsteady
load which is endemic to all turbomachines. Recent investigations of these loads will be
reviewed. This rotor-stator interaction problem is an example of a local unsteady flow
phenomenon. There also exist global unsteady flow problems, such as the auto-oscillation
problem mentioned earlier. Other global unsteady flow problems are caused by the fluid-
induced radial loads on an impeller due to flow asymmetries, or the fluid-induced
rotordynamic loads that may increase or decrease the critical whirling speeds of the shaft
system. These last issues have only recently been addressed from a fundamental research
perspective, and a summary of the conclusions is included in this monograph.
1.4 TRENDS IN HYDRAULIC TURBOMACHINERY
Though the constraints on a turbomachine design are as varied as the almost innumerable
applications, there are a number of ubiquitous trends which allow us to draw some fairly
general conclusions. To do so we make use of the affinity laws that are a consequence of
dimensional analysis, and relate performance characteristics to the density of the fluid,
ρ
,
the typical rotational speed,
Ω
, and the typical diameter,
D
, of the pump. Thus the volume
flow rate through the pump,
Q
, the total head rise across the pump,
H
, the torque,
T
, and
the power absorbed by the pump,
P
, will scale according to
Q
α
Ω
D
3
......
(1.1)
H
α
Ω
2
D
2
......
(1.2)
T
α
ρ
D
5
Ω
2
......
(1.3)
P
α
ρ
D
5
Ω
3
......
(1.4)
These simple relations allow basic scaling predictions and initial design estimates.
Furthermore, they permit consideration of optimal characteristics, such as the power
density which, according to the above, should scale like
ρ
D
2
Ω
3
.
One typical consideration arising out of the affinity laws relates to optimizing the design
of a pump for a particular power level,
P
, and a particular fluid,
ρ
. This fixes the value of
D
5
Ω
3
. If one wished to make the pump as small as possible (small
D
) to reduce weight (as
is critical in the rocket engine context) or to reduce cost, this would dictate not only a
higher rotational speed,
Ω
, but also a higher impeller tip speed,
Ω
D/2
. However, as we
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shall see in the next chapter, the propensity for cavitation increases as a parameter called
the cavitation number decreases, and the cavitation number is inversely proportional to the
square of the tip speed or
Ω
2
D
2
/4
. Consequently, the increase in tip speed suggested
above could lead to a cavitation problem. Often, therefore, one designs the smallest pump
that will still operate without cavitation, and this implies a particular size and speed for the
device.
Furthermore, as previously mentioned, the typical fluid-induced stresses in the structure
will be given by
ρΩ
2
D
4
/
τ
2
, and, if
D
5
Ω
3
is fixed and if one maintains the same geometry,
D/
τ
, then the stresses will increase like
D
-4/3
as the size,
D
, is decreased. Consequently,
fluid/structure interaction problems will increase. To counteract this the blades are often
made thicker (
D/
τ
is decreased), but this usually leads to a decrease in the hydraulic
performance of the turbomachine. Consequently an optimal design often requires a
balanced compromise between hydraulic and structural requirements. Rarely does one
encounter a design in which this compromise is optimal.
Of course, the design of a pump, compressor or turbine involves many factors other than
the technical issues discussed above. Many compromises and engineering judgments must
be made based on constraints such as cost, reliability and the expected life of a machine.
This book will not attempt to deal with such complex issues, but will simply focus on the
advances in the technical data base associated with cavitation and unsteady flows. For a
broader perspective on the design issues, the reader is referred to engineering texts such as
those listed at the end of this chapter.
1.5 BOOK STRUCTURE
The intention of this monograph is to present an account of both the cavitation issues and
the unsteady flow issues, in the hope that this will help in the design of more effective
liquid turbomachines. In
chapter 2 we review some of the basic principles of the fluid
mechanical design of turbomachines for incompressible fluids, and follow that, in
chapter
3, with a discussion of the two-dimensional performance analyses based on the flows
through cascades of foils. A brief review of three-dimensional effects and secondary flows
follows in
chapter 4. Then, in
chapter 5, we introduce the parameters which govern the
phenomenon of cavitation, and describe the different forms which cavitation can take.
This is followed by a discussion of the factors which influence the onset or inception of
cavitation.
Chapter 6 introduces concepts from the analyses of bubble dynamics, and
relates those ideas to two of the byproducts of the phenomenon, cavitation damage and
noise. The issues associated with the performance of a pump under cavitating conditions
are addressed in
chapter 7.
The last three chapters deal with unsteady flows and vibration in pumps.
Chapter 8
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Chapter 1 - Hydrodynamics of Pumps - Christopher E. Brennen
presents a survey of some of the vibration problems in pumps.
Chapter 9 provides details
of the two basic approaches to the analysis of instabilites and unsteady flow problems in
hydraulic systems, namely the methods of solution in the time domain and in the
frequency domain. Where possible, it includes a survey of the existing information on the
dynamic response of pumps under cavitating and non-cavitating conditions. The final
chapter 10 deals with the particular fluid/structure interactions associated with
rotordynamic shaft vibrations, and elucidates the fluid-induced rotordynamic forces that
can result from the flows through seals and through and around impellers.
REFERENCES
l
Anderson, H.H.
Centrifugal pumps.
The Trade and Technical Press Ltd., England
l
Balje, O.E. (1981).
Turbomachines. A guide to design, selection and theory
. John
Wiley and Sons, New York.
l
Csanady, G.T. (1964).
Theory of turbomachines.
McGraw-Hill, New York.
l
Eck, B. (1973).
Fans.
Pergamon Press, London.
l
Jakobsen, J.K. (1971).
Liquid rocket engine turbopumps.
NASA SP 8052.
l
Kerrebrock, J.L. (1977).
Aircraft engines and gas turbines.
MIT Press.
l
Stepanoff, A.J. (1957).
Centrifugal and axial flow pumps.
John Wiley and Sons,
Inc.
Back to table of contents
Last updated 12/1/00.
Christopher E. Brennen
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Chapter 2 - Hydrodynamics of Pumps - Christopher E. Brennen
HYDRODYNAMICS OF PUMPS
by
Christopher Earls Brennen
© Concepts NREC 1994
CHAPTER 2.
BASIC PRINCIPLES
2.1 GEOMETRIC NOTATION
The geometry of a generalized turbomachine rotor is sketched in figure 2.1, and consists
of a set of rotor blades (number =
Z
R
) attached to a hub and operating within a static
casing. The radii of the inlet blade tip, inlet blade hub, discharge blade tip, and discharge
blade hub are denoted by
R
T1
, R
H1
, R
T2
, and
R
H2
, respectively. The discharge blade
passage is inclined to the axis of rotation at an angle,
, which would be close to
90°
in
the case of a centrifugal pump, and much smaller in the case of an axial flow machine. In
practice, many pumps and turbines are of the ``mixed flow'' type , in which the typical or
mean discharge flow is at some intermediate angle,
0<
<90°
.
Figure 2.1 Cross-sectional view through the axis of a pump impeller.
The flow through a general rotor is normally visualized by developing a meridional
surface (figure 2.2), that can either correspond to an axisymmetric stream surface, or be
some estimate thereof. On this meridional surface (see figure 2.2) the fluid velocity in a
non-rotating coordinate system is denoted by
v(r)
(with subscripts 1 and 2 denoting
particular values at inlet and discharge) and the corresponding velocity relative to the
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Chapter 2 - Hydrodynamics of Pumps - Christopher E. Brennen
rotating blades is denoted by
w(r)
. The velocities,
v
and
w
, have components
v
θ
and
w
θ
in
the circumferential direction, and
v
m
and
w
m
in the meridional direction. Axial and radial
components are denoted by the subscripts
a
and
r
. The velocity of the blades is
Ω
r
. As
shown in figure 2.2, the flow angle
β
(r)
is defined as the angle between the relative
velocity vector in the meridional plane and a plane perpendicular to the axis of rotation.
The blade angle
β
b
(r)
is defined as the inclination of the tangent to the blade in the
meridional plane and the plane perpendicular to the axis of rotation. If the flow is
precisely parallel to the blades,
β
=
β
b
. Specific values of the blade angle at the leading and
trailing edges (
1
and
2
) and at the hub and tip (
H
and
T
) are denoted by the corresponding
suffices, so that, for example,
β
bT2
is the blade angle at the discharge tip.
Figure 2.2 Developed meridional surface and velocity triangle.
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Chapter 2 - Hydrodynamics of Pumps - Christopher E. Brennen
At the leading edge it is important to know the angle
α
(r)
with which the flow meets the
blades, and, as defined in figure 2.3,
......
(2.1)
This angle,
α
, is called the incidence angle, and, for simplicity, we shall denote the values
of the incidence angle at the tip,
α
(R
T1
)
, and at the hub,
α
(R
H1
)
, by
α
T
and
α
H
,
respectively. Since the inlet flow can often be assumed to be purely axial (
v
1
(r)=v
a1
and
parallel with the axis of rotation), it follows that
β
1
(r)=tan
-1
(v
a1
/
Ω
r)
, and this can be
used in conjunction with equation 2.1 in evaluating the incidence angle for a given flow
rate.
The incidence angle should not be confused with the ``angle of attack'', which is the angle
between the incoming relative flow direction and the chord line (the line joining the
leading edge to the trailing edge). Note, however, that, in an axial flow pump with straight
helicoidal blades, the angle of attack is equal to the incidence angle.
Figure 2.3 Repeat of figure 2.2 showing the definitions of the incidence angle at the
leading edge and the deviation angle at the trailing edge.
At the trailing edge, the difference between the flow angle and the blade angle is again
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