1
INTRODUCTION TO MULTIPHASE FLOW
1.1 INTRODUCTION
1.1.1 Scope
In the context of this book, the term
multiphase flow
is used to refer to
any fluid flow consisting of more than one phase or component. For brevity
and because they are covered in other texts, we exclude those circumstances
in which the components are well mixed above the molecular level. Conse-
quently, the flows considered here have some level of phase or component
separation at a scale well above the molecular level. This still leaves an
enormous spectrum of different multiphase flows. One could classify them
according to the state of the different phases or components and therefore
refer to gas/solids flows, or liquid/solids flows or gas/particle flows or bubbly
flows and so on; many texts exist that limit their attention in this way. Some
treatises are defined in terms of a specific type of fluid flow and deal with
low Reynolds number suspension flows, dusty gas dynamics and so on. Oth-
ers focus attention on a specific application such as slurry flows, cavitating
flows, aerosols, debris flows, fluidized beds and so on; again there are many
such texts. In this book we attempt to identify the basic fluid mechanical
phenomena and to illustrate those phenomena with examples from a broad
range of applications and types of flow.
Parenthetically, it is valuable to reflect on the diverse and ubiquitous chal-
lenges of multiphase flow. Virtually every processing technology must deal
with multiphase flow, from cavitating pumps and turbines to electropho-
tographic processes to papermaking to the pellet form of almost all raw
plastics. The amount of granular material, coal, grain, ore, etc. that is trans-
ported every year is enormous and, at many stages, that material is required
to flow. Clearly the ability to predict the fluid flow behavior of these pro-
cesses is central to the efficiency and effectiveness of those processes. For
19
example, the effective flow of toner is a major factor in the quality and speed
of electrophotographic printers. Multiphase flows are also a ubiquitous fea-
ture of our environment whether one considers rain, snow, fog, avalanches,
mud slides, sediment transport, debris flows, and countless other natural
phenomena to say nothing of what happens beyond our planet. Very critical
biological and medical flows are also multiphase, from blood flow to semen
to
the bends
to lithotripsy to laser surgery cavitation and so on. No single
list can adequately illustrate the diversity and ubiquity; consequently any
attempt at a comprehensive treatment of multiphase flows is flawed unless
it focuses on common phenomenological themes and avoids the temptation
to digress into lists of observations.
Two general topologies of multiphase flow can be usefully identified at
the outset, namely
disperse flows
and
separated flows
.By
disperse flows
we mean those consisting of finite particles, drops or bubbles (the disperse
phase) distributed in a connected volume of the continuous phase. On the
other hand
separated flows
consist of two or more continuous streams of
different fluids separated by interfaces.
1.1.2 Multiphase flow models
A persistent theme throughout the study of multiphase flows is the need to
model and predict the detailed behavior of those flows and the phenomena
that they manifest. There are three ways in which such models are explored:
(1) experimentally, through laboratory-sized models equipped with appro-
priate instrumentation, (2) theoretically, using mathematical equations and
models for the flow, and (3) computationally, using the power and size of
modern computers to address the complexity of the flow. Clearly there are
some applications in which full-scale laboratory models are possible. But,
in many instances, the laboratory model must have a very different scale
than the prototype and then a reliable theoretical or computational model
is essential for confident extrapolation to the scale of the prototype. There
are also cases in which a laboratory model is impossible for a wide variety
of reasons.
Consequently, the predictive capability and physical
understanding must
rely heavily on theoretical and/or computational models and here the com-
plexity of most multiphase flows presents a major hurdle. It may be possible
at some distant time in the future to code the Navier-Stokes equations for
each of the phases or components and to compute every detail of a multi-
phase flow, the motion of all the fluid around and inside every particle or
drop, the position of every interface. But the computer power and speed
20
required to do this is far beyond present capability for most of the flows
that are commonly experienced. When one or both of the phases becomes
turbulent (as often happens) the magnitude of the challenge becomes truly
astronomical. Therefore, simplifications are essential in realistic models of
most multiphase flows.
In disperse flows two types of models are prevalent,
trajectory models
and
two-fluid models
. In trajectory models, the motion of the disperse phase is
assessed by following either the motion of the actual particles or the motion
of larger, representative
particles
. The details of the flow around each of the
particles are subsumed into assumed drag, lift and moment forces acting on
and altering the trajectory of those particles. The thermal history of the
particles can also be tracked if it is appropriate to do so. Trajectory mod-
els have been very useful in studies of the rheology of granular flows (see
chapter 13) primarily because the effects of the interstitial fluid are small. In
the alternative approach,
two-fluid models
, the disperse phase is treated as
a second continuous phase intermingled and interacting with the continuous
phase. Effective conservation equations (of mass, momentum and energy) are
developed for the two fluid flows; these included interaction terms modeling
the exchange of mass, momentum and energy between the two flows. These
equations are then solved either theoretically or computationally. Thus, the
two-fluid models neglect the discrete nature of the disperse phase and ap-
proximate its effects upon the continuous phase. Inherent in this approach,
are averaging processes necessary to characterize the properties of the dis-
perse phase; these involve significant difficulties. The boundary conditions
appropriate in two-fluid models also pose difficult modeling issues.
In contrast, separated flows present many fewer issues. In theory one must
solve the single phase fluid flow equations in the two streams, coupling them
through appropriate kinematic and dynamic conditions at the interface. Free
streamline theory (see, for example, Birkhoff and Zarantonello 1957, Tulin
1964, Woods 1961, Wu 1972) is an example of a su
ccessful implementation
of such a strategy though the interface conditions used in that context are
particularly simple.
In the first part of this book, the basic tools for both trajectory and
two-fluid models are developed and discussed. In the remainder of this first
chapter, a basic notation for multiphase flow is developed and this leads
naturally into a description of the mass, momentum and energy equations
applicable to multiphase flows, and, in particular, in two-fluid models. In
chapters 2, 3 and 4, we examine the dynamics of individual particles, drops
and bubbles. In chapter 7 we address the different topologies of multiphase
21
flows and, in the subsequent chapters, we examine phenomena in which
particle
interactions and the particle-fluid interactions modify the flow.
1.1.3 Multiphase flow notation
The notation that will be used is close to the standard described by Wallis
(1969). It has however been slightly modified to permit more ready adop-
tion to the Cartesian tensor form. In particular the subscripts that can be
attached to a property will consist of a group of uppercase subscripts fol-
lowed by lowercase subscripts. The lower case subscripts (
i
,
ij
,etc.)are
used in the conventional manner to denote vector or tensor components. A
single uppercase subscript (
N
) will refer to the property of a specific phase
or component. In some contexts generic subscripts
N
=
A, B
will be used
for generality. However, other letters such as
N
=
C
(continuous phase),
N
=
D
(disperse phase),
N
=
L
(liquid),
N
=
G
(gas),
N
=
V
(vapor) or
N
=
S
(solid) will be used for clarity in other contexts. Finally two upper-
case subscripts will imply the difference between the two properties for the
two single uppercase subscripts.
Specific properties frequently used are as follows.
Volumetric fluxes
(vol-
ume flow per unit area) of individual components will be denoted by
j
Ai
,j
Bi
(
i
= 1, 2 or 3 in three dimensional flow). These are sometimes referred to as
superficial component velocities. The
total volumetric flux
,
j
i
is then given
by
j
i
=
j
Ai
+
j
Bi
+
...
=
N
j
Ni
(1.1)
Mass fluxes
are similarly denoted by
G
Ai
,G
Bi
or
G
i
. Thus if the densities
of individual components are denoted by
ρ
A
,ρ
B
it follows that
G
Ai
=
ρ
A
j
Ai
;
G
Bi
=
ρ
B
j
Bi
;
G
i
=
N
ρ
N
j
Ni
(1.2)
Velocities of the specific phases are denoted by
u
Ai
,u
Bi
or, in general, by
u
Ni
. The relative velocity between the two phases
A
and
B
will be denoted
by
u
ABi
such that
u
Ai
−
u
Bi
=
u
ABi
(1.3)
The volume fraction of a component or phase is denoted by
α
N
and, in
the case of two components or phases,
A
and
B
, it follows that
α
B
=1
−
α
A
. Though this is clearly a well defined property for any finite volume in
the flow, there are some substantial problems associated with assigning a
22
value to an infinitesimal volume or point in the flow. Provided these can
be resolved, it follows that the volumetric flux of a component,
N
,andits
velocity are related by
j
Ni
=
α
N
u
Ni
(1.4)
and that
j
i
=
α
A
u
Ai
+
α
B
u
Bi
+
...
=
N
α
N
u
Ni
(1.5)
Two other fractional properties are only relevant in the context of one-
dimensional flows. The
volumetric quality
,
β
N
, is the ratio of the volumetric
flux of the component,
N
, to the total volumetric flux, i.e.
β
N
=
j
N
/j
(1.6)
where the index
i
has been dropped from
j
N
and
j
because
β
is only used in
the context of one-dimensional flows and the
j
N
,
j
refer to cross-sectionally
averaged quantities.
The
mass fraction
,
x
A
, of a phase or component,
A
, is simply given by
ρ
A
α
A
/ρ
(see equation 1.8 for
ρ
). On the other hand the
mass quality
,
X
A
,
is often referred to simply as
the quality
and is the ratio of the mass flux of
component,
A
, to the total mass flux, or
X
A
=
G
A
G
=
ρ
A
j
A
N
ρ
N
j
N
(1.7)
Furthermore, when only two components or phases are present it is often
redundant to use subscripts on the volume fraction and the qualities since
α
A
=1
−
α
B
,β
A
=1
−
β
B
and
X
A
=1
−X
B
. Thus unsubscripted quanti-
ties
α
,
β
and
X
will often be used in these circumstances.
It is clear that a multiphase mixture has certain
mixture
properties of
which the most readily evaluated is the
mixture
density denoted by
ρ
and
given by
ρ
=
N
α
N
ρ
N
(1.8)
On the other hand the specific enthalpy,
h
, and specific entropy,
s
,being
defined as per unit mass rather than per unit volume are weighted according
to
ρh
=
N
ρ
N
α
N
h
N
;
ρs
=
N
ρ
N
α
N
s
N
(1.9)
23
Other properties such as the
mixture
viscosity or thermal conductivity can-
not be reliably obtained from such simple weighted means.
Aside from the relative velocities between phases that were described ear-
lier, there are two other measures of relative motion that are frequently
used. The
drift velocity
of a component is defined as the velocity of that
component in a frame of reference moving at a velocity equal to the total
volumetric flux,
j
i
, and is therefore given by,
u
NJi
,where
u
NJi
=
u
Ni
−
j
i
(1.10)
Even more frequent use will be made of the
drift flux
of a component which
is defined as the volumetric flux of a component in the frame of reference
moving at
j
i
. Denoted by
j
NJi
this is given by
j
NJi
=
j
Ni
−
α
N
j
i
=
α
N
(
u
Ni
−
j
i
)=
α
N
u
NJi
(1.11)
It is particularly important to notice that the sum of all the drift fluxes must
be zero since from equation 1.11
N
j
NJi
=
N
j
Ni
−
j
i
N
α
N
=
j
i
−
j
i
= 0
(1.12)
When only two phases or components,
A
and
B
, are present it follows that
j
AJi
=
−
j
BJi
and hence it is convenient to denote both of these drift fluxes
by the vector
j
ABi
where
j
ABi
=
j
AJi
=
−
j
BJi
(1.13)
Moreover it follows from 1.11 that
j
ABi
=
α
A
α
B
u
ABi
=
α
A
(1
−
α
A
)
u
ABi
(1.14)
and hence the drift flux,
j
ABi
and the relative velocity,
u
ABi
,aresimply
related.
Finally, it is clear that certain basic relations follow from the above def-
initions and it is convenient to identify these here for later use. First the
relations between the volume and mass qualities that follow from equations
1.6 and 1.7 only involve ratios of the densities of the components:
X
A
=
β
A
/
N
ρ
N
ρ
A
β
N
;
β
A
=
X
A
/
N
ρ
A
ρ
N
X
N
(1.15)
On the other hand the relation between the volume fraction and the volume
quality necessarily involves some measure of the relative motion between
the phases (or components). The following useful results for two-phase (or
24
two-component) one-dimensional flows can readily be obtained from 1.11
and 1.6
β
N
=
α
N
+
j
NJ
j
;
β
A
=
α
A
+
j
AB
j
;
β
B
=
α
B
−
j
AB
j
(1.16)
which demonstrate the importance of the drift flux as a measure of the
relative motion.
1.1.4 Size distribution functions
In many multiphase flow contexts we shall make the simplifying assumption
that all the disperse phase particles (bubbles, droplets or solid particles)
have the same size. However in many natural and technological processes it
is necessary to consider the distribution of particle size. One fundamental
measure of this is the size distribution function,
N
(
v
), defined such that
the number of particles in a unit volume of the multiphase mixture with
volume between
v
and
v
+
dv
is
N
(
v
)
dv
. For convenience, it is often assumed
that the particles size can be represented by a single linear dimension (for
example, the diameter,
D
,orradius,
R
, in the case of spherical particles) so
that alternative size distribution functions,
N
(
D
)or
N
(
R
), may be used.
Examples of size distribution functions based on radius are shown in figures
1.1 and 1.2.
Often such information is presented in the form of cumulative number
distributions. For example the cumulative distribution,
N
∗
(
v
∗
), defined as
N
∗
(
v
∗
)=
v
∗
0
N
(
v
)
dv
(1.17)
is the total number of particles of volume less than
v
∗
. Examples of cumu-
lative distributions (in this case for coal slurries) are shown in figure 1.3.
In these disperse flows, the evaluation of global quantities or characteris-
tics of the disperse phase will clearly require integration over the full range
of particle sizes using the size distribution function. For example, the volume
fraction of the disperse phase,
α
D
,isgivenby
α
D
=
∞
0
vN
(
v
)
dv
=
π
6
∞
0
D
3
N
(
D
)
dD
(1.18)
where the last expression clearly applies to spherical particles. Other prop-
erties of the disperse phase or of the interactions between the disperse and
continuous phases can involve other moments of the size distribution func-
tion (see, for example, Friedlander 1977). This leads to a series of mean
25
Figure 1.1.
Measured size distribution functions for small bubbles in three
different water tunnels (Peterson
et al.
1975, Gates and Bacon 1978, Katz
1978) and in the ocean off Los Angeles, Calif. (O’Hern
et al.
1985).
Figure 1.2.
Size distribution functions for bubbles in freshly poured Guin-
ness and after five minutes. Adapted from Kawaguchi and Maeda (2003).
26
Figure 1.3.
Cumulative size distributions for various coal slurries.
Adapted from Shook and Roco (1991).
diameters (or sizes in the case of non-spherical particles) of the form,
D
jk
,
where
D
jk
=
∞
0
D
j
N
(
D
)
dD
∞
0
D
k
N
(
D
)
dD
1
j
−
k
(1.19)
A commonly used example is the
mass mean
diameter,
D
30
. On the other
hand processes that are controlled by particle surface area would be char-
acterized by the
surface area mean
diameter,
D
20
. The surface area mean
diameter would be important, for example, in determining the exchange of
heat between the phases or the rates of chemical interaction at the disperse
phase surface. Another measure of the average size that proves useful in
characterizing many disperse particulates is the Sauter mean diameter,
D
32
.
This is a measure of the ratio of the particle volume to the particle sur-
face area and, as such, is often used in characterizing particulates (see, for
example, chapter 14).
1.2 EQUATIONS OF MOTION
1.2.1 Averaging
In the section 1.1.3 it was implicitly assumed that there existed an
infinites-
imal
volume of dimension,
, such that
was not only very much smaller
than the typical distance over which the flow properties varied significantly
but also very much larger than the size of the individual phase elements (the
disperse phase particles, drops or bubbles). The first condition is necessary
in order to define derivatives of the flow properties within the flow field.
The second is necessary in order that each
averaging
volume (of volume
3
)
27
contain representative samples of each of the components or phases. In the
sections that follow (sections 1.2.2 to 1.2.9), we proceed to develop the ef-
fective differential equations of motion for multiphase flow assuming that
these conditions hold.
However, one of the more difficult hurdles in treating multiphase flows,
is that the above two conditions are rarely both satisfied. As a consequence
the averaging volumes contain a finite number of finite-sized particles and
therefore flow properties such as the continuous phase velocity vary signifi-
cantly from point to point within these averaging volumes. These variations
pose the challenge of how to define appropriate average quantities in the
averaging volume. Moreover, the gradients of those averaged flow properties
appear in the equations of motion that follow and the mean of the gradient
is not necessarily equal to the gradient of the mean. These difficulties will
be addressed in section 1.4 after we have explored the basic structure of the
equations in the absence of such complications.
1.2.2 Continuum equations for conservation of mass
Consider now the construction of the effective differential equations of mo-
tion for a disperse multiphase flow (such as might be used in a two-fluid
model) assuming that an appropriate elemental volume can be identified.
For convenience this elemental volume is chosen to be a
unit
cube with
edges parallel to the
x
1
,x
2
,x
3
directions. The mass flow of component
N
through one of the faces perpendicular to the
i
direction is given by
ρ
N
j
Ni
and therefore the net outflow of mass of component
N
from the cube is given
bythedivergenceof
ρ
N
j
Ni
or
∂
(
ρ
N
j
Ni
)
∂x
i
(1.20)
The rate of increase of the mass of component
N
stored in the elemental
volume is
∂
(
ρ
N
α
N
)
/∂t
and hence conservation of mass of component
N
requires that
∂
∂t
(
ρ
N
α
N
)+
∂
(
ρ
N
j
Ni
)
∂x
i
=
I
N
(1.21)
where
I
N
is the rate of transfer of mass to the phase
N
from the other phases
per unit total volume. Such mass exchange would result from a phase change
or chemical reaction. This is the first of several phase interaction terms that
will be identified and, for ease of reference, the quantities
I
N
will termed
the
mass interaction terms
.
28
Clearly there will be a continuity equation like 1.21 for each phase or
component present in the flow. They will referred to as the Individual Phase
Continuity Equations (IPCE). However, since mass as a whole must be con-
served whatever phase changes or chemical reactions are happening it follows
that
N
I
N
= 0
(1.22)
and hence the sum of all the IPCEs results in a Combined Phase Continuity
Equation (CPCE) that does not involve
I
N
:
∂
∂t
N
ρ
N
α
N
+
∂
∂x
i
N
ρ
N
j
Ni
= 0
(1.23)
or using equations 1.4 and 1.8:
∂ρ
∂t
+
∂
∂x
i
N
ρ
N
α
N
u
Ni
= 0
(1.24)
Notice that only under the conditions of
zero
relative velocity in which
u
Ni
=
u
i
does this reduce to the Mixture Continuity Equation (MCE) which is
identical to that for an equivalent single phase flow of density
ρ
:
∂ρ
∂t
+
∂
∂x
i
(
ρu
i
) = 0
(1.25)
We also record that for one-dimensional duct flow the individual phase
continuity equation 1.21 becomes
∂
∂t
(
ρ
N
α
N
)+
1
A
∂
∂x
(
Aρ
N
α
N
u
N
)=
I
N
(1.26)
where
x
is measured along the duct,
A
(
x
) is the cross-sectional area,
u
N
,α
N
are cross-sectionally averaged quantities and
A
I
N
is the rate of transfer
of mass to the phase
N
per unit length of the duct. The sum over the
constituents yields the combined phase continuity equation
∂ρ
∂t
+
1
A
∂
∂x
A
N
ρ
N
α
N
u
n
= 0
(1.27)
When all the phases travel at the same speed,
u
N
=
u
, this reduces to
∂ρ
∂t
+
1
A
∂
∂x
(
ρAu
) = 0
(1.28)
Finally we should make note of the form of the equations when the two
components or species are intermingled rather than separated since we will
29
analyze several situations with gases diffusing through one another. Then
both components occupy the entire volume and the void fractions are effec-
tively unity so that the continuity equation 1.21 becomes:
∂ρ
N
∂t
+
∂
(
ρ
N
u
Ni
)
∂x
i
=
I
N
(1.29)
1.2.3 Disperse phase number continuity
Complementary to the equations of conservation of mass are the equations
governing the conservation of the number of bubbles, drops, particles, etc.
that constitute a disperse phase. If no such
particles
are created or destroyed
within the elemental volume and if the number of
particles
of the disperse
component,
D
, per unit total volume is denoted by
n
D
, it follows that
∂n
D
∂t
+
∂
∂x
i
(
n
D
u
Di
) = 0
(1.30)
This will be referred to as the Disperse Phase Number Equation (DPNE).
If the volume of the particles of component
D
is denoted by
v
D
it follows
that
α
D
=
n
D
v
D
(1.31)
and substituting this into equation 1.21 one obtains
∂
∂t
(
n
D
ρ
D
v
D
)+
∂
∂x
i
(
n
D
u
Di
ρ
D
v
D
)=
I
D
(1.32)
Expanding this equation using equation 1.30 leads to the following relation
for
I
D
:
I
D
=
n
D
∂
(
ρ
D
v
D
)
∂t
+
u
Di
∂
(
ρ
D
v
D
)
∂x
i
=
n
D
D
D
D
D
t
(
ρ
D
v
D
)
(1.33)
where
D
D
/D
D
t
denotes the Lagrangian derivative following the disperse
phase. This demonstrates a result that could, admittedly, be assumed, a
priori. Namely that the rate of transfer of mass to the component
D
in each
particle,
I
D
/n
D
, is equal to the Lagrangian rate of increase of mass,
ρ
D
v
D
,
of each particle.
It is sometimes convenient in the study of bubbly flows to write the bubble
number conservation equation in terms of a population,
η
, of bubbles per
unit
liquid
volume rather than the number per unit total volume,
n
D
.Note
30
that if the bubble volume is
v
and the volume fraction is
α
then
η
=
n
D
(1
−
α
)
;
n
D
=
η
(1 +
ηv
)
;
α
=
η
v
(1 +
ηv
)
(1.34)
and the bubble number conservation equation can be written as
∂u
Di
∂x
i
=
−
(1 +
ηv
)
η
D
D
D
D
t
η
1+
ηv
(1.35)
If the number population,
η
, is assumed uniform and constant (which re-
quires neglect of slip and the assumption of liquid incompressibility) then
equation 1.35 can be written as
∂u
Di
∂x
i
=
η
1+
ηv
D
D
v
D
D
t
(1.36)
In other words the divergence of the velocity field is directly related to the
Lagrangian rate of change in the volume of the bubbles.
1.2.4 Fick’s law
We digress briefly to complete the kinematics of two interdiffusing gases.
Equation 1.29 represented the conservation of mass for the two gases in
these circumstances. The kinematics are then completed by a statement of
Fick’s Law which governs the interdiffusion. For the gas,
A
,thislawis
u
Ai
=
u
i
−
ρD
ρ
A
∂
∂x
i
ρ
A
ρ
(1.37)
where
D
is the diffusivity.
1.2.5 Continuum equations for conservation of momentum
Continuing with the development of the differential equations, the next step
is to apply the momentum principle to the elemental volume. Prior to do-
ing so we make some minor modifications to that control volume in order
to avoid some potential difficulties. Specifically we deform the bounding
surfaces so that they never cut through disperse phase particles but every-
where are within the continuous phase. Since it is already assumed that the
dimensions of the particles are very small compared with the dimensions of
the control volume, the required modification is correspondingly small. It
is possible to proceed without this modification but several complications
arise. For example, if the boundaries cut through particles, it would then be
necessary to determine what fraction of the control volume surface is acted
31
upon by tractions within each of the phases and to face the difficulty of de-
termining the tractions within the particles. Moreover, we shall later need to
evaluate the interacting force between the phases within the control volume
and this is complicated by the issue of dealing with the parts of particles
intersected by the boundary.
Now proceeding to the application of the momentum theorem for either
thedisperse(
N
=
D
) or continuous phase (
N
=
C
), the flux of momentum
of the
N
component in the
k
direction through a side perpendicular to the
i
direction is
ρ
N
j
Ni
u
Nk
and hence the net flux of momentum (in the
k
di-
rection) out of the elemental volume is
∂
(
ρ
N
α
N
u
Ni
u
Nk
)
/∂x
i
.Therateof
increase of momentum of component
N
in the
k
direction within the ele-
mental volume is
∂
(
ρ
N
α
N
u
Nk
)
/∂t
. Thus using the momentum conservation
principle, the net force in the
k
direction acting on the component
N
in the
control volume (of unit volume),
F
T
Nk
,mustbegivenby
F
T
Nk
=
∂
∂t
(
ρ
N
α
N
u
Nk
)+
∂
∂x
i
(
ρ
N
α
N
u
Ni
u
Nk
)
(1.38)
It is more difficult to construct the forces,
F
T
Nk
in order to complete the
equations of motion. We must include body forces acting within the control
volume, the force due to the pressure and viscous stresses on the exterior of
the control volume, and, most particularly, the force that each component
imposes on the other components within the control volume.
The first contribution is that due to an external force field on the compo-
nent
N
within the control volume. In the case of gravitational forces, this is
clearly given by
α
N
ρ
N
g
k
(1.39)
where
g
k
is the component of the gravitational acceleration in the
k
direction
(the direction of
g
is considered vertically downward).
The second contribution, namely that due to the tractions on the control
volume, differs for the two phases because of the small deformation discussed
above. It is zero for the disperse phase. For the continuous phase we define
the stress tensor,
σ
Cki
, so that the contribution from the surface tractions
to the force on that phase is
∂σ
Cki
∂x
i
(1.40)
For future purposes it is also convenient to decompose
σ
Cki
into a pressure,
p
C
=
p
, and a deviatoric stress,
σ
D
Cki
:
σ
Cki
=
−
pδ
ki
+
σ
D
Cki
(1.41)
32
where
δ
ki
is the Kronecker delta such that
δ
ki
=1for
k
=
i
and
δ
ij
=0for
k
=
i
.
The third contribution to
F
T
Nk
is the force (per unit total volume) imposed
on
the component
N
by
the other components within the control volume.
We write this as
F
Nk
so that the Individual Phase Momentum Equation
(IPME) becomes
∂
∂t
(
ρ
N
α
N
u
Nk
)+
∂
∂x
i
(
ρ
N
α
N
u
Ni
u
Nk
)
=
α
N
ρ
N
g
k
+
F
Nk
−
δ
N
∂p
∂x
k
−
∂σ
D
Cki
∂x
i
(1.42)
where
δ
D
= 0 for the disperse phase and
δ
C
= 1 for the continuous phase.
Thus we identify the second of the interaction terms, namely the
force
interaction
,
F
Nk
. Note that, as in the case of the mass interaction
I
N
,it
must follow that
N
F
Nk
= 0
(1.43)
In disperse flows it is often useful to separate
F
Nk
into two components, one
due to the pressure gradient in the continuous phase,
−
α
D
∂p/∂x
k
,andthe
remainder,
F
Dk
, due to other effects such as the relative motion between
the phases. Then
F
Dk
=
−F
Ck
=
−
α
D
∂p
∂x
k
+
F
Dk
(1.44)
The IPME 1.42 are frequently used in a form in which the terms on the
left hand side are expanded and use is made of the continuity equation
1.21. In single phase flow this yields a Lagrangian time derivative of the
velocity on the left hand side. In the present case the use of the continuity
equation results in the appearance of the mass interaction,
I
N
. Specifically,
one obtains
ρ
N
α
N
∂u
Nk
∂t
+
u
Ni
∂u
Nk
∂x
i
=
α
N
ρ
N
g
k
+
F
Nk
−I
N
u
Nk
−
δ
N
∂p
∂x
k
−
∂σ
D
Cki
∂x
i
(1.45)
Viewed from a Lagrangian perspective, the left hand side is the normal rate
of increase of the momentum of the component
N
;theterm
I
N
u
Nk
is the
33
rate of increase of the momentum in the component
N
due to the gain of
mass by that phase.
If the momentum equations 1.42 for each of the components are added
together the resulting Combined Phase Momentum Equation (CPME) be-
comes
∂
∂t
N
ρ
N
α
N
u
Nk
+
∂
∂x
i
N
ρ
N
α
N
u
Ni
u
Nk
=
ρg
k
−
∂p
∂x
k
+
∂σ
D
Cki
∂x
i
(1.46)
Note that this equation 1.46 will only reduce to the equation of motion
for a single phase flow in the absence of relative motion,
u
Ck
=
u
Dk
.Note
also that, in the absence of any motion (when the deviatoric stress is zero),
equation 1.46 yields the appropriate hydrostatic pressure gradient
∂p/∂x
k
=
ρg
k
based on the mixture density,
ρ
.
Another useful limit is the case of uniform and constant sedimentation
of the disperse component (volume fraction,
α
D
=
α
=1
−
α
C
) through the
continuous phase under the influence of gravity. Then equation 1.42 yields
0=
αρ
D
g
k
+
F
Dk
0=
∂σ
Cki
∂x
i
+(1
−
α
)
ρ
C
g
k
+
F
Ck
(1.47)
But
F
Dk
=
−F
Ck
and, in this case, the deviatoric part of the continuous
phase stress should be zero (since the flow is a simple uniform stream) so
that
σ
Ckj
=
−
p
. It follows from equation 1.47 that
F
Dk
=
−F
Ck
=
−
αρ
D
g
k
and
∂p/∂x
k
=
ρg
k
(1.48)
or, in words, the pressure gradient is hydrostatic.
Finally, note that the equivalent one-dimensional or duct flow form of the
IPME is
∂
∂t
(
ρ
N
α
N
u
N
)+
1
A
∂
∂x
Aρ
N
α
N
u
2
N
=
−
δ
N
∂p
∂x
+
Pτ
w
A
+
α
N
ρ
N
g
x
+
F
Nx
(1.49)
where, in the usual pipe flow notation,
P
(
x
) is the perimeter of the cross-
section and
τ
w
is the wall shear stress. In this equation,
A
F
Nx
is the force
imposed on the component
N
in the
x
direction by the other components
per unit length of the duct. A sum over the constituents yields the combined
34
phase momentum equation for duct flow, namely
∂
∂t
N
ρ
N
α
N
u
N
+
1
A
∂
∂x
A
N
ρ
N
α
N
u
2
N
=
−
∂p
∂x
−
Pτ
w
A
+
ρg
x
(1.50)
and, when all phases travel at the same velocity,
u
=
u
N
, this reduces to
∂
∂t
(
ρu
)+
1
A
∂
∂x
Aρu
2
=
−
∂p
∂x
−
Pτ
w
A
+
ρg
x
(1.51)
1.2.6 Disperse phase momentum equation
At this point we should consider the relation between the equation of mo-
tion for an individual particle of the disperse phase and the Disperse Phase
Momentum Equation (DPME) delineated in the last section. This relation
is analogous to that between the number continuity equation and the Dis-
perse Phase Continuity Equation (DPCE). The construction of the equation
of motion for an individual particle in an infinite fluid medium will be dis-
cussed at some length in chapter 2. It is sufficient at this point to recognize
that we may write Newton’s equation of motion for an individual particle
of volume
v
D
in the form
D
D
D
D
t
(
ρ
D
v
D
u
Dk
)=
F
k
+
ρ
D
v
D
g
k
(1.52)
where
D
D
/D
D
t
is the Lagrangian time derivative following the particle so
that
D
D
D
D
t
≡
∂
∂t
+
u
Di
∂
∂x
i
(1.53)
and
F
k
is the force that the surrounding continuous phase imparts to the
particle in the direction
k
.Notethat
F
k
will include not only the force due
to the velocity and acceleration of the particle relative to the fluid but also
the
buoyancy
forces due to pressure gradients within the continuous phase.
Expanding 1.52 and using the expression 1.33 for the mass interaction,
I
D
,
one obtains the following form of the DPME:
ρ
D
v
D
∂u
Dk
∂t
+
u
Di
∂u
Dk
∂x
i
+
u
Dk
I
D
n
D
=
F
k
+
ρ
D
v
D
g
k
(1.54)
Now examine the implication of this relation when considered alongside
the IPME 1.45 for the disperse phase. Setting
α
D
=
n
D
v
D
in equation 1.45,
expanding and comparing the result with equation 1.54 (using the continuity
35
equation 1.21) one observes that
F
Dk
=
n
D
F
k
(1.55)
Hence the appropriate force interaction term in the disperse phase momen-
tum equation is simply the sum of the fluid forces acting on the individual
particles in a unit volume, namely
n
D
F
k
. As an example note that the
steady, uniform sedimentation interaction force
F
Dk
given by equation 1.48,
when substituted into equation 1.55, leads to the result
F
k
=
−
ρ
D
v
D
g
k
or,
in words, a fluid force on an individual particle that precisely balances the
weight of the particle.
1.2.7 Comments on disperse phase interaction
In the last section the relation between the force interaction term,
F
Dk
,
and the force,
F
k
, acting on an individual particle of the disperse phase was
established. In chapter 2 we include extensive discussions of the forces acting
on a single particle moving in a infinite fluid. Various forms of the fluid force,
F
k
,acting
on
the particle are presented (for example, equations 2.47, 2.49,
2.50, 2.67, 2.71, 3.20) in terms of (a) the particle velocity,
V
k
=
u
Dk
,(b)the
fluid velocity
U
k
=
u
Ck
that would have existed at the center of the particle
in the latter’s absence and (c) the relative velocity
W
k
=
V
k
−
U
k
.
Downstream of some disturbance that creates a relative velocity,
W
k
,the
drag will tend to reduce that difference. It is useful to characterize the rate
of equalization of the particle (mass,
m
p
, and radius,
R
) and fluid velocities
by defining a velocity
relaxation
time,
t
u
. For example, it is common in
dealing with gas flows laden with small droplets or particles to assume that
the equation of motion can be approximated by just two terms, namely the
particle inertia and a Stokes drag, which for a spherical particle is 6
πμ
C
RW
k
(see section 2.2.2). It follows that the relative velocity decays exponentially
with a time constant,
t
u
,givenby
t
u
=
m
p
/
6
πRμ
C
(1.56)
This is known as the velocity relaxation time. A more complete treatment
that includes other parametric cases and other fluid mechanical effects is
contained in sections 2.4.1 and 2.4.2.
There are many issues with the equation of motion for the disperse phase
that have yet to be addressed. Many of these are delayed until section 1.4
and others are addressed later in the book, for example in sections 2.3.2,
2.4.3 and 2.4.4.
36
1.2.8 Equations for conservation of energy
The third fundamental conservation principle that is ut
ilized in developing
the basic equations of fluid mechanics is the principle of conservation of
energy. Even in single phase flow the general statement of this principle is
complicated when energy transfer processes such as heat conduction and
viscous dissipation are included in the analysis. Fortunately it is frequently
possible to show that some of these complexities have a negligible effect on
the results. For example, one almost always neglects viscous and heat con-
duction effects in preliminary analyses of gas dynamic flows. In the context
of multiphase flows the complexities involved in a general statement of en-
ergy conservation are so numerous that it is of little value to attempt such
generality. Thus we shall only present a simplified version that neglects, for
example, viscous heating and the global conduction of heat (though not the
heat transfer from one phase to another).
However these limitations are often minor compared with other difficul-
ties that arise in constructing an energy equation for multiphase flows. In
single-phase flows it is usually adequate to assume that the fluid is in an
equilibrium thermodynamic state at all points in the flow and that an appro-
priate thermodynamic constraint (for example,
constant
and
locally uniform
entropy or temperature) may be used to relate the pressure, density, tem-
perature, entropy, etc. In many multiphase flows the different phases and/or
components are often
not
in equilibrium and consequently thermodynamic
equilibrium arguments that might be appropriate for single phase flows are
no longer valid. Under those circumstances it is important to evaluate the
heat and mass transfer occuring between the phases and/or components;
discussion on this is delayed until the next section 1.2.9.
In single phase flow application of the principle of energy conservation
to the control volume (CV) uses the following statement of the first law of
thermodynamics:
Rate of heat addition to the CV,
Q
+ Rate of work done on the CV,
W
=
Net flux of total internal energy out of CV
+ Rate of increase of total internal energy in CV
In chemically non-reacting flows the total internal energy per unit mass,
e
∗
,
is the sum of the internal energy,
e
, the kinetic energy
u
i
u
i
/
2(
u
i
are the
velocity components) and the potential energy
gz
(where
z
is a coordinate
37
measured in the vertically upward direction):
e
∗
=
e
+
1
2
u
i
u
i
+
gz
(1.57)
Consequently the energy equation in single phase flow becomes
∂
∂t
(
ρe
∗
)+
∂
∂x
i
(
ρe
∗
u
i
)=
Q
+
W−
∂
∂x
j
(
u
i
σ
ij
)
(1.58)
where
σ
ij
is the stress tensor. Then if there is no heat addition to (
Q
=0)
or external work done on (
W
= 0) the CV and if the flow is steady with no
viscous effects (no deviatoric stresses), the energy equation for single phase
flow becomes
∂
∂x
i
ρu
i
e
∗
+
p
ρ
=
∂
∂x
i
{
ρu
i
h
∗
}
= 0
(1.59)
where
h
∗
=
e
∗
+
p/ρ
is the total enthalpy per unit mass. Thus, when the
total enthalpy of the incoming flow is uniform,
h
∗
is constant everywhere.
Now examine the task of constructing an energy equation for each of the
components or phases in a multiphase flow. First, it is necessary to define a
total internal energy density,
e
∗
N
, for each component
N
such that
e
∗
N
=
e
N
+
1
2
u
Ni
u
Ni
+
gz
(1.60)
Then an appropriate statement of the first law of thermodynamics for each
phase (the individual phase energy equation, IPEE) is as follows:
Rate of heat addition to
N
from outside CV,
Q
N
+ Rate of work done to
N
by the exterior surroundings,
WA
N
+Rateofheattransferto
N
within the CV,
QI
N
+ Rate of work done to
N
by other components in CV,
WI
N
=
Rate of increase of total kinetic energy of
N
in CV
+ Net flux of total internal energy of
N
out of the CV
where each of the terms is conveniently evaluated for a unit total volume.
First note that the last two terms can be written as
∂
∂t
(
ρ
N
α
N
e
∗
N
)+
∂
∂x
i
(
ρ
N
α
N
e
∗
N
u
Ni
)
(1.61)
Turning then to the upper part of the equation, the first term due to external
heating and to conduction of heat from the surroundings into the control
volume is left as
Q
N
. The second term contains two contributions: (i) minus
38
the rate of work done by the stresses acting on the component
N
on the
surface of the control volume and (ii) the rate of external
shaft work
,
W
N
,
done on the component
N
. In evaluating the first of these, we make the same
modification to the control volume as was discussed in the context of the
momentum equation; specifically we make small deformations to the control
volume so that its boundaries lie wholly within the continuous phase. Then
using the continuous phase stress tensor,
σ
Cij
,asdefinedinequation1.41
the expressions for
WA
N
become:
WA
C
=
W
C
+
∂
∂x
j
(
u
Ci
σ
Cij
)and
WA
D
=
W
D
(1.62)
The individual phase energy equation may then be written as
∂
∂t
(
ρ
N
α
N
e
∗
N
)+
∂
∂x
i
(
ρ
N
α
N
e
∗
N
u
Ni
)=
Q
N
+
W
N
+
QI
N
+
WI
N
+
δ
N
∂
∂x
j
(
u
Ci
σ
Cij
)
(1.63)
Note that the two terms involving internal exchange of energy between the
phases may be combined into an
energy interaction
term given by
E
N
=
QI
N
+
WI
N
. It follows that
N
QI
N
=
O
and
N
WI
N
=
O
and
N
E
N
=
O
(1.64)
Moreover, the work done terms,
WI
N
, may clearly be related to the inter-
action forces,
F
Nk
. In a two-phase system with one disperse phase:
QI
C
=
−QI
D
and
WI
C
=
−WI
D
=
−
u
Di
F
Di
and
E
C
=
−E
D
(1.65)
As with the continuity and momentum equations, the individual phase
energy equations can be summed to obtain the combined phase energy equa-
tion (CPEE). Then, denoting the total rate of external heat added (per unit
total volume) by
Q
and the total rate of external shaft work done (per unit
total volume) by
W
where
Q
=
N
Q
N
and
W
=
N
W
N
(1.66)
the CPEE becomes
∂
∂t
N
ρ
N
α
N
e
∗
N
+
∂
∂x
i
−
u
Cj
σ
Cij
+
N
ρ
N
α
N
u
Ni
e
∗
N
=
Q
+
W
(1.67)
39
When the left hand sides of the individual or combined phase equations,
1.63 and 1.67, are expanded and use is made of the continuity equation 1.21
and the momentum equation 1.42 (in the absence of deviatoric stresses),
the results are known as the
thermodynamic
forms of the energy equations.
Using the expressions 1.65 and the relation
e
N
=
c
vN
T
N
+ constant
(1.68)
between the internal energy,
e
N
, the specific heat at constant volume,
c
vN
,
and the temperature,
T
N
, of each phase, the thermodynamic form of the
IPEE can be written as
ρ
N
α
N
c
vN
∂T
N
∂t
+
u
Ni
∂T
N
∂x
i
=
δ
N
σ
Cij
∂u
Ci
∂x
j
+
Q
N
+
W
N
+
QI
N
+
F
Ni
(
u
Di
−
u
Ni
)
−
(
e
∗
N
−
u
Ni
u
Ni
)
I
N
(1.69)
and, summing these, the thermodynamic form of the CPEE is
N
ρ
N
α
N
c
vN
∂T
N
∂t
+
u
Ni
∂T
N
∂x
i
=
σ
Cij
∂u
Ci
∂x
j
−F
Di
(
u
Di
−
u
Ci
)
−I
D
(
e
∗
D
−
e
∗
C
)+
N
u
Ni
u
Ni
I
N
(1.70)
In equations 1.69 and 1.70, it has been assumed that the specific heats,
c
vN
,
can be assumed to be constant and uniform.
Finally we note that the one-dimensional duct flow version of the IPEE,
equation 1.63, is
∂
∂t
(
ρ
N
α
N
e
∗
N
)+
1
A
∂
∂x
(
Aρ
N
α
N
e
∗
N
u
N
)=
Q
N
+
W
N
+
E
N
−
δ
N
∂
∂x
(
pu
C
)
(1.71)
where
A
Q
N
is the rate of external heat addition to the component
N
per
unit length of the duct,
A
W
N
is the rate of external work done on component
N
per unit length of the duct,
A
E
N
is the rate of energy transferred to the
component
N
from the other phases per unit length of the duct and
p
is the
pressure in the continuous phase neglecting deviatoric stresses. The CPEE,
equation 1.67, becomes
∂
∂t
N
ρ
N
α
N
e
∗
N
+
1
A
∂
∂x
N
Aρ
N
α
N
e
∗
N
u
N
=
Q
+
W−
∂
∂x
(
pu
C
)
(1.72)
40
where
A
Q
is the total rate of external heat addition to the flow per unit
length of the duct and
A
W
is the total rate of external work done on the
flow per unit length of the duct.
1.2.9 Heat transfer between separated phases
In the preceding section, the rate of heat transfer,
QI
N
, to each phase,
N
,
from the other phases was left undefined. Now we address the functional
form of this rate of heat transfer in the illustrative case of a two-phase flow
consisting of a disperse solid particle or liquid droplet phase and a gaseous
continuous phase.
In section 1.2.7, we defined a relaxation time that typifies the natural at-
tenuation of velocity differences between the phases. In an analogous man-
ner, the temperatures of the phases might be different downstream of a flow
disturbance and consequently there would be a second
relaxation
time as-
sociated with the equilibration of temperatures through the process of heat
transfer between the phases. This temperature relaxation time is denoted
by
t
T
and can be obtained by equating the rate of heat transfer from the
continuous phase to the particle with the rate of increase of heat stored
in the particle. The heat transfer to the particle can occur as a result of
conduction, convection or radiation and there are practical flows in which
each of these mechanisms are important. For simplicity, we shall neglect the
radiation component. Then, if the relative motion between the particle and
the gas is sufficiently small, the only contributing mechanism is conduction
and it will be limited by the thermal conductivity,
k
C
, of the gas (since
the thermal conductivity of the particle is usually much greater). Then the
rate of heat transfer to a particle (radius
R
) will be given approximately by
2
πRk
C
(
T
C
−
T
D
)where
T
C
and
T
D
are representative temperatures of the
gas and particle respectively.
Now we add in the component of heat transfer by the convection caused
byrelativemotion.TodosowedefinetheNusseltnumber,
Nu
,astwicethe
ratio of the rate of heat transfer with convection to that without convection.
Then the rate of heat transfer becomes
Nu
times the above result for con-
duction. Typically, the Nusselt number is a function of both the Reynolds
number of the relative motion,
Re
=2
WR/ν
C
(where
W
is the typical mag-
nitude of (
u
Di
−
u
Ci
)), and the Prandtl number,
Pr
=
ρ
C
ν
C
c
pC
/k
C
.One
frequently used expression for
Nu
(see Ranz and Marshall 1952) is
Nu
=2+0
.
6
Re
1
2
Pr
1
3
(1.73)
41
and, of course, this reduces to the pure conduction result,
Nu
= 2, when the
second term on the right hand side is small.
Assuming that the particle temperature has a roughly uniform value of
T
D
, it follows that
QI
D
=2
πRk
C
Nu
(
T
C
−
T
D
)
n
D
=
ρ
D
α
D
c
sD
DT
D
Dt
(1.74)
where the material derivative,
D/Dt
, follows the particle. This provides the
equation that must be solved for
T
D
namely
DT
D
Dt
=
Nu
2
(
T
C
−
T
D
)
t
T
(1.75)
where
t
T
=
c
sD
ρ
D
R
2
/
3
k
C
(1.76)
Clearly
t
T
represents a typical time for equilibration of the temperatures in
the two phases, and is referred to as the
temperature relaxation time
.
The above construction of the temperature relaxation time and the equa-
tion for the particle temperature represents perhaps the simplest formulation
that retains the essential ingredients. Many other effects may become impor-
tant and require modification of the equations. Examples are the rarefied gas
effects and turbulence effects. Moreover, the above was based on a uniform
particle temperature and steady state heat transfer correlations; in many
flows heat transfer to the particles is highly transient and a more accurate
heat transfer model is required. For a discussion of these effects the reader
is referred to Rudinger (1969) and Crowe
et al.
(1998).
1.3 INTERACTION WITH TURBULENCE
1.3.1 Particles and turbulence
Turbulent flows of a single Newtonian fluid, even those of quite simple ex-
ternal geometry such as a fully-developed pipe flow, are very complex and
their solution at high Reynolds numbers requires the use of empirical mod-
els to represent the unsteady motions. It is self-evident that the addition of
particles to such a flow will result in;
1. complex unsteady motions of the particles that may result in non-uniform spatial
distribution of the particles and, perhaps, particle segregation. It can also result
in particle agglomeration or in particle fission, especially if the particles are
bubbles or droplets.
2. modifications of the turbulence itself caused by the presence and motions of the
42
particles. One can visualize that the turbulence could be damped by the presence
of particles, or it could be enhanced by the wakes and other flow disturbances
that the motion of the particles may introduce.
In the last twenty five years, a start has been made in the understanding
of these complicated issues, though many aspects remain to be understood.
The advent of laser Doppler velocimetry resulted in the first measurements
of these effects; and the development of direct numerical simulation allowed
the first calculations of these complex flows, albeit at rather low Reynolds
numbers. Here we will be confined to a brief summary of these complex
issues. The reader is referred to the early review of Hetsroni (1989) and the
text by Crowe
et al.
(1998) for a summary of the current
understanding.
To set the stage, recall that turbulence is conveniently characterized at
any point in the flow by the Kolmogorov length and time scales,
λ
and
τ
,
given by
λ
=
ν
3
1
4
and
τ
=
ν
1
2
(1.77)
where
ν
is the kinematic viscosity and
is the mean rate of dissipation per
unit mass of fluid. Since
is proportional to
U
3
/
where
U
and
are the
typical velocity and dimension of the flow, it follows that
λ/
∝
Re
−
3
4
and
Uτ/
∝
Re
−
1
2
(1.78)
and the difficulties in resolving the flow either by measurement or by com-
putation increase as
Re
increases.
Gore and Crowe (1989) collected data from a wide range of turbulent
pipe and jet flows (all combinations of gas, liquid and solid flows, volume
fractions from 2
.
5
×
10
−
6
to 0
.
2, density ratios from 0
.
001 to 7500, Reynolds
numbers from 8000 to 100
,
000) and constructed figure 1.4 which plots the
fractional change in the turbulence intensity (defined as the rms fluctuating
velocity) as a result of the introduction of the disperse phase against the
ratio of the particle size to the turbulent length scale,
D/
t
. They judge
that the most appropriate turbulent length scale,
t
, is the size of the most
energetic eddy. Single phase experiments indicate that
t
is about 0
.
2times
the radius in a pipe flow and 0
.
039 times the distance from the exit in a jet
flow. To explain figure 1.4 Gore and Crowe argue that when the particles
are small compared with the turbulent length scale, they tend to follow the
turbulent fluid motions and in doing so absorb energy from them thus re-
ducing the turbulent energy. It appears that the turbulence reduction is a
strong function of Stokes number,
St
=
m
p
/
6
πRμτ
, the ratio of the particle
43