Published July 15, 2025 | Published
Journal Article Open

AI-driven design of multiprincipal element alloys for optimal water splitting

  • 1. ROR icon Korea Advanced Institute of Science and Technology
  • 2. ROR icon California Institute of Technology

Abstract

Water splitting for hydrogen production is essential in advancing the hydrogen economy. Multiprincipal element alloys offer promising opportunities for optimizing this process, yet their vast compositional space and the presence of local minima pose significant challenges for experimental and AI-driven exploration. To overcome these challenges, an AI framework is developed by integrating Gaussian Process Regression with a configuration entropy–based acquisition function for screening and a design of experiments (DoE) for data-efficient overpotential mapping. Through Bayesian optimization across 16.2 million chemical compositions, this entropy-screened and DoE dataset–trained AI identifies Fe₁₂ Co₂₈Ni₃₃Mo₁₇Pd₅Pt₅ as the best composition for water splitting within its search space. The alloy exhibits ultralow overpotentials of 24 mV for hydrogen evolution and 204 mV for oxygen evolution at 10 mA·cm −2 with robust stability, surpassing state-of-the-art non-noble and noble metal electrocatalysts including Pt/C+IrO₂, Pt 35 Ru₆₅, and Ru–VO₂ —demonstrating remarkable performance beyond reach by contemporary experimental and AI frameworks.

Copyright and License (English)

Copyright © 2025 the Author(s). Published by PNAS. This article is distributed under Creative Commons Attribution-NonCommercial-NoDerivatives License 4.0 (CC BY-NC-ND).

Acknowledgement (English)

This research was supported by the National Research Foundation of Korea (RS-2022-NR068232) funded by the Ministry of Science and Information and Communication Technology. W.A.G. was supported by the US NSF (CBET 2311117).

Contributions (English)

W.A.G. and J.K.K. designed research; J.K., D.W.K., and J.H.C. performed research; J.K., D.W.K., and J.H.C. analyzed data; and W.A.G. and J.K.K. wrote the paper.

Data Availability (English)

The codes used for the analyses are accessible at the following link: https://github.com/jihoonkim2000/entropy-screened-BO (51). All other data are included in the article and/or supporting information.

Supplemental Material

Supporting Information:

  • Appendix 01 : pnas.2504226122.sapp.pdf
  • Movie S1. Operation of the liquid handler : pnas.2504226122.sm01.mp4
  • Movie S2. Three-dimensional reconstruction based on 50 STEM images of MPEA acquired over a tilt range from ‒72° to +75° at 3° intervals. The field of view (FOV) is 97.5 nm. : pnas.2504226122.sm02.mp4
  • Movie S3. Snapshot video composed of 50 toggle frames combining 512×512‒ resolution STEM-EDS images and 4096×4096‒resolution STEM images at equal opacities. Elemental mapping is Color-coded as follows: Fe (red), Ni (blue), Co (green), Mo (magenta), Pt (yellow), and Pd (cyan). The FOV is approximately 195 nm. : pnas.2504226122.sm03.mp4

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Additional details

Created:
July 16, 2025
Modified:
July 16, 2025