Published October 2025 | Published
Journal Article Open

Synergistic coupling of Ni-oxalate prism and layered FeOOH for oxygen evolution reaction in anion exchange membrane water electrolysis

  • 1. ROR icon University of Illinois Urbana-Champaign
  • 2. ROR icon Pohang University of Science and Technology
  • 3. ROR icon California Institute of Technology
  • 4. ROR icon Max Planck Institute for Chemical Energy Conversion

Abstract

Hydrogen production in anion exchange membrane water electrolyzers (AEMWE) is significantly hindered by the challenges associated with the oxygen evolution reaction (OER). This anodic half-reaction requires a high overpotential and relies on costly precious metal-based electrocatalysts. This study introduces a novel OER electrocatalyst, layered FeOOH anchored on three-dimensional Ni oxalate prisms (FeOOH@NOP), synthesized via straightforward chemical bath deposition and electrodeposition methods. The FeOOH@NOP exhibits superior OER performance with a low overpotential of 336 mV at 100 mA cm–2, along with remarkable operational durability over 100 hours without any noticeable degradation in electrochemical activity. We investigated the adsorption site of OER intermediates on FeOOH@NOP utilizing in-situ X-ray absorption near edge structure and density functional theory calculations. We found that coupling NOP and FeOOH synergistically maintains the structural integrity, while the NOP inner layer enhances the OER activity on the FeOOH (the primary active sites) by stabilizing terminal oxo intermediates. The FeOOH@NOP achieved the superior hydrogen production rates in AEMWE with remarkable current density of 3.4 A cm–2 at Vcell of 2.01 V, even compared to the benchmark Ir black and recently reported MOF-based anode materials. These results underscore its promising scalability and practical applicability for hydrogen generation.

Copyright and License

© 2025 The Authors. Published by Elsevier B.V. This article is available under the Creative Commons CC-BY-NC-ND license and permits non-commercial use of the work as published, without adaptation or alteration provided the work is fully attributed.

Acknowledgement

This work was financially supported by Defense Advanced Research Projects Agency (DARPA, cooperative agreement N660012224033) and National Research Foundation of Korea (NRF) grant (RS-2024–00406500). SK and WAG thank the US National Science Foundation for support (CBET 2311117). This work used Stampede3 at Texas Advanced Computing Center through allocation DMR160114 from the Advanced Cyberinfrastructure Coordination Ecosystem: Services & Support (ACCESS) program, which is supported by National Science Foundation grants #2138259, #2138286, #2138307, #2137603, and #2138296. ThermoFisher Scientific Talos transmission electron microscope was carried out in part in the Materials Research Laboratory Central Research Facilities, University of Illinois.

Supplemental Material

Supplementary material: 1-s2.0-S0926337325003765-mmc1.docx

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Additional details

Created:
May 1, 2025
Modified:
May 1, 2025