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Published June 19, 2024 | Published
Journal Article Open

Electrifying Hydroformylation Catalysts Exposes Voltage-Driven C–C Bond Formation

Abstract

Electrochemical reactions can access a significant range of driving forces under operationally mild conditions and are thus envisioned to play a key role in decarbonizing chemical manufacturing. However, many reactions with well-established thermochemical precedents remain difficult to achieve electrochemically. For example, hydroformylation (thermo-HFN) is an industrially important reaction that couples olefins and carbon monoxide (CO) to make aldehydes. However, the electrochemical analogue of hydroformylation (electro-HFN), which uses protons and electrons instead of hydrogen gas, represents a complex C–C bond-forming reaction that is difficult to achieve at heterogeneous electrocatalysts. In this work, we import Rh-based thermo-HFN catalysts onto electrode surfaces to unlock electro-HFN reactivity. At mild conditions of room temperature and 5 bar CO, we achieve Faradaic efficiencies of up to 15% and turnover frequencies of up to 0.7 h–1. This electro-HFN rate is an order of magnitude greater than the corresponding thermo-HFN rate at the same catalyst, temperature, and pressure. Reaction kinetics and operando X-ray absorption spectroscopy provide evidence for an electro-HFN mechanism that involves distinct elementary steps relative to thermo-HFN. This work demonstrates a step-by-step experimental strategy for electrifying a well-studied thermochemical reaction to unveil a new electrocatalyst for a complex and underexplored electrochemical reaction.

Copyright and License

© 2024 The Authors. Published by American Chemical Society. This publication is licensed under CC-BY 4.0.

Acknowledgement

We gratefully acknowledge the National Academy of Engineering (NAE) Grainger Foundation Frontiers of Engineering grant, as well as funding from Lincoln Laboratory. K.M. acknowledges funding from the Sloan Foundation. J.S.Z. acknowledges a fellowship from the MIT Energy Initiative, supported by Chevron. The authors gratefully acknowledge Eli Stavitski and Denis Leshchev at Brookhaven National Lab for support in performing XAS measurements. We thank Minju Chung, Rachel Baker, Glen Junor, and Nathan Corbin for insightful discussions. The XPS data were collected at the Molecular Materials Research Center in the Beckman Institute at Caltech. The authors thank the Beckman Institute for their support of the X-ray Crystallography Facility at Caltech. This work is adapted from the thesis of J.S.Z.

Contributions

E.L.C. and S.P.D.-K. contributed equally.

Data Availability

  • Reagent information, detailed experimental protocols, additional data, and additional discussion (PDF)

Conflict of Interest

The authors declare no competing financial interest.

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Additional details

Created:
June 24, 2024
Modified:
June 24, 2024